FOTMA is leading supplier for grain and oil processing equipment in China and our products won several national patents and was official certified, the technical of oil press is continuous updating and the quality is reliable. Through years of scientific research and production practice, we have accumulated sufficient rice professional knowledge and practical experience. Our auto hydraulic oil press equipment are widely exporting to different countries like Nigeria, Myanmar, Guyana and other countries in Asia, South America, Africa, etc..
Starch Sweetener Production Line
1. Product Description
Our company have the starch sweeteners industry experienced professional and technical team to provide customers with maltose syrup, fructose syrup, glucose syrup processing technology and engineering. We have first-class project management team to provide customers with starch sugar processing engineering comprehensive solution.
2. Process Description
1. Raw material inspection and feeding: purchased rice (or starch), quality request containing starch ≥80% (dry basis), moisture 14%, there is no yellow through mildew grain of rice, which is putting into elevator geosynclines.
2. TS: rice (or starch) is lifting via elevator into the steel silo for temperate storage.
3. Cleaning destining and milling: the rice in the TS silo is elevated to the cleaning sieve and destoner to remove the impurities, then milling to fine powder with the particle size <60mesh.
4. Slurring and liquefaction: mixing the rice flour with water to make the slurry with density of 18Be, PH Value 5.6~ 6.0, then adding the high temperature resistance a- amylase and pumping the slurry into Jet liquefier with steam heating to 100 ~ 108 °C for amyloid liquefied hydrolysis.
5. Protein filtration: pumping the qualified dextrin solution (DE value about 20 or so), to the plate and frame filter for protein separation, filtering. Protein isolated from the water washing, drying, crushing, sieving, after inspection, packing and warehousing.
6. Saccharifiction: after removing the protein, the dextrin is pumped into saccharifying pot for saccharification. At this point adjust the thermostat to 60 °C, PH value is about 4.2 ~ 4.8, add a certain amount of saccharifying enzyme, keeping about 36 ~ 50 hours.
7.1st decoloration: heating the saccharified liquid with DE value above 97 to 75°C to inactive the enzyme then adding the active carbon keeping 0.5~ 1h for absorption, then delivery to the board and frame filter for decololoring and removing carbon. now the Light transmittance of the solution should be no less than 75%.
8. Iron exchange: Pump the solution after cooling off to 40 ~ 45.C or so into the ion exchange column for anionic-cationic ion exchange process, the electrical conductivity of solution at this time to less than 20 PPM.
9. Pre-evaporation: pre -evaporating the Iron-Exchanged solution to 45Bx.
10. Isomerism: 45 Bx concentration of sugar solution will add magnesium sulfate and sodium metabisulfite, mix with sodium carbonate adjust to PH7.5 ~ 8.0 then go into heterogeneous column, after adjusting the heterogeneous column feed flow rate, the outlet of fructose content around 42-44.
11.2nd decoloration: adding the active carbon into the material after ISO and keeping 0.5~1h then pumping to the filter to remove carbon and decoloration, now the Light transmittance of the solution should be no less than 95%.
12. 2nd Iron Exchange: after cooling the 2nd declaration solution to 30~35°C or so, is pumping into the ion exchange column for anionic-cationic ion exchange process, the electrical conductivity of solution at this time to less than 15 PPM.
13. F42 evaporation: concentration the solution after 2nd Iron exchange to 71Bx that is final F42 syrup. Concentration part solution to 60Bx then pumped to chromatographic separation.
14. Chromatographic separation: F42 fructose syrup after separation tower, the separation of glucose and fructose; glucose goes back to the pre evaporation and fructose goes in and mixing with F42 from the second iron exchange and go to the next working procedure after mixed to 55.
15. Mixing bed: mixed F55 syrup goes into mixed bed, the solution should be 97% or greater light transmittance and conductivity less than 15 PPM.
16. Evaporation: after mixing bed F55 fructose syrup concentration to 77.5 Bx, namely F55 fructose syrup for finished products.
17. Filling storage: store F42, F55 into finished product tank and pump into the flling tank, quantitative loading packing container while need.
3. Photos
4. Packing and Shipping
(1)Packing: Usually in the wooden cases for main machines and carton boxes for small parts.
(2)Delivery:
Usually in 5-45 days after payment, it depends on the model and order quantity. For small packages, we can choose delivery by air(Normal air or courier: DHL, TNT, UPS, FedEx, etc.). For large machines, we can arrange to ship by water( LCL or FCL, bulk cargo or RO/RO), train or truck.
5. Our Factory
6. Certification
7. Customer visiting
8. Installation Site
9. Why Choose FOTMA?
1.For more than a decade, with its excellent production technology and high-quality after-sales service, it has always been recognized and loved by users.
2.Obtained many official promotion appraisals and won many national patents. The technology is continuously updated, the products are mature and reliable, and the technology always leads.
3.High oil output, clean and pure oil, good market efficiency. Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency.
4.Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency.
5.FOTMA can provide a full set of technical support and perfect after-sales service, which is the first choice of urban and rural oil mills and small and medium-sized refineries.
10. Our Service
---One year quality warranty for the machine and spare parts
--- Oversea engineers service for installation
--- Whole-life after-sales service and free consultation
---Customized requirements available
---Technician guide at the site.
---24Hr online service
11. FAQ
Q1:- What's your advantage? Why we choose you?
A:- Above 20 years' experience of designing, manufacturing and exporting of the grain and oil processing machinery. We have the most professional techniques and team and more advantage in price.
Q2:- Can we mix different models and accessories together?
A:- You may mix different products or models in a single container but we would need to advise you on optimum loading and final capacity of your shipment.
Q3:- How do I visit you and the factory?
A:- You are welcomed to visit us and our factory at your convenience. We can pick you up at airport or train station and bring you to our factory . Let us know your schedule in details so we can arrange everything for you. Normally you need 3 days for an adequate visit to our factory.
Q4:- How can I become a dealer in my area?
A:- If you are qualified, you may apply for a dealership. We choose reliable partners for a long term business cooperation.
Q5:- Can I get an exclusive right for your machines in some territories?
A:- It depends on which country you are in. We have exclusive agents at several countries at this time. Most countries you can sell freely.
Q6:- After payment, how long will it take to get the machines we order?
A:- Normally 30-90 days after your payment (15-45 days for manufacturing, 15 - 45 days for delivery and shipment on sea)
Q7:- How to order the spare parts?
A:- Some machines will come with some free spare parts. We also advise you purchase some wearing parts with the machines together to stock for urgent replacement, we can send you recommended parts list.
Q8:- I knew nothing about these machines, what kind of machine I should choose?
A:- Very easy. Let us know your idea about the capacity or budget, you will also be asked some easy questions, then we can recommend you good models according to the information.
Q9:- What is your warranty period?
A:- Our company offer 12 months warranty since goods arrival at destination. If there is any quality problem which caused by material or workmanship fault during the warranty period, please contact us directly and we'll supply free spare parts for replacement.
Q10:- What is the warranty range?
A:- The quality problem which caused by material or workmanship fault will be covered by warranty. The wearing parts and electric device are not included in warranty range. Any troubles and damages that caused by misplacement, misuse, improper operation, poor maintenance and non-compliance with seller's instructions will however be excluded from the guarantee.
Q11:- Does your price include freight?
A:- Our usual price is based on FOB China. If you request CIF price including freight cost, please let us know the discharging port, we will quote freight cost according to the machine model and shipping size
Q12:- If your prices include the installation?
A:- The prices for machines and installation are quoted separately. The price of machines does not include the installation cost.
Q13:- If you supply installation service?
A:- Yes. We can send engineers to guide your local workers to install and debug the machines. The engineers will guide you install the machines, test and commissioning, as well as train your technicians on how to operate, maintain and repair the machines.
Q14:- What is the installation cost?
A:- Here are the charges of installation services might be incurred:
1. Visa fee for engineers.
2. Traveling cost of round-trip tickets for our engineers from/to your country.
3. Lodging: the local accommodation and also ensure engineers' safety in your country.
4. Subsidy for engineers.
5. Cost for local workers and Chinese interpreter.
Q15:- How can I run my machines after installation? Who will operate the machines?
A:- You can employ some local people or technician to work with our engineers together during installation. After installation, some of them could be trained as operator or technician to work for you.
Q16:- How can I do if I met problems during running the machines?
A:- We will send English manuals with the machines, we will also train your own technicians. If there is still doubts during operation, you can contact us directly with your questions.
Q17:- What are the prices of your machines?
A:- The prices are different for different models with different configurations. If you want to know more details, please send us messages right now.
12. Contact us
Ms. Danni Feng
Hubei FOTMA Machinery Co., Ltd
Add: No. 52 Guanggu Avenue, New High-tech Development Zone, Wuhan city, Hubei Province, P. R. China.
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