Solvent Leaching Oil Plant: Loop Type Extractor

• After-sales Service: One Year After Installation
• Warranty: One Year After Installation
• Structure: Horizontal
• Model NO.: FOTMA
• Press Series: First
• Voltage: 380V
• Model: Yhj
• Capacity: 80-520t/D
• Power: 4-15kw
• Transport Package: Wooden Box
• Specification: 1720*1316*1875mm
• Trademark: FOTMA
• Origin: China
• Production Capacity: 2000 Units/Year

Product Description

Hubei Fotma Machinery Co., Ltd is an enterprise that specialized in grain and oil processing equipment manufacturing, engineering designing, installation and training service. Our factory occupy the area more than 90, 000m2, have more than 300 employees and over than 200 sets advanced production machines, we have the capacity to produce 2000 sets of varied rice milling or oil pressing equipment per year. 

Solvent Leaching Oil Plant: Loop Type Extractor

The loop type extractor adapt large oil plant for extracting, it adopts a chain driving system, it is one potential extraction method available in the solvent extraction plant. The rotation speed of loop-type extractor can be adjusted automatically according to incoming oilseed's quantity to ensure that the bin level is stable. This will help to form micro negative-pressure in the extractor to prevent the escape of solvent gas. What's more, its biggest characteristic is the oilseeds from the bending section to turn into the substratum, makes extracting oil more uniform thoroughly, shallow layer, wet meal with less solvent content, residual oil amount to less than 1%.

1. Description

Solvent leaching is a process to extract oil from oil bearing materials by means of solvent, and the typical solvent is hexane. The vegetable oil extraction plant is part of vegetable oil processing plant which is designed to extract oil directly from oil seeds containing less than 20% oil, like soybeans, after flaking. Or it extracts oil from pre-pressed or fully pressed cake of seeds containing more than 20% oil, like sunflowers, peanuts, cotton seed and a variety of other materials.

During the technology of leaching, the leaching process is the most important section of the whole technology,  no matter it is for directly leaching from flacks, leaching of pre-pressed cake or leaching of puffed material, which working principle are the same, but the pre-treatment of the material is different, so there are some of the difference on processing condition and selections of equipments from different material.

The loop type extractor adapt large oil plant for extracting, it adopts a chain driving system, it is one potential extraction method available in the solvent extraction plant. The new loop-structure ensures less power consumption, less maintenance, and reduces noise. The rotation speed of loop-type extractor can be adjusted automatically according to incoming oilseed's quantity to ensure that the bin level is stable. This will help to form micro negative-pressure in the extractor to prevent the escape of solvent gas. What's more, its biggest characteristic is the oilseeds from the bending section to turn into the substratum, makes extracting oil more uniform thoroughly, shallow layer, wet meal with less solvent content, residual oil amount to less than 1%.

2. Features

1. Loop type extractor adopts chain transmission, new type of unique circular structure, equipped with frequency controlled motor, low power consumption, low rotation speed, stable running without noise.

2. The feeding system can automatically adjust the running speed of main motor according to different material and amount to maintain a certain material level of the storage tank. It is conducive to the formation of micro negative pressure inside the extractor  so as to prevent leakage of solvent.

3. The advanced miscella oil circulation is conducive to reduce the input amount of fresh solvent, decrease the residual oil content in meal, and imcrease the concentration of miscella, and lower the evaporating amount to achieve the purpose of energy saving.

4. The material layer of extractor is designed as lower and uses percolation leaching. Materials would be rotated in the bending section to reduce the blind side of leaching. However, in cases of significant dregs in the miscella is high, the dregs are effectively disposed of before entering the evaporation system.

5. It takes full negative pressure evaporating in evaporation system, with high heating utilization efficiency and helps to improve the quality of leached oil.

6. It takes completely negative pressure technology of condensing system, with high heat transfer efficiency. 

7. Horizontal stainless steel multitubular condenser is used with high solvent recovery rate. Less occupied area for condenser help to save the investment of the project.

8. The procedure in the workshop can be computerized controlled, including the temperature, pressure, liquid level and evaporating flow, etc.. The adjusting display records of the production parameter, status record of breakdown and outage, maintenance data sheet of equipment are provided through the embedded database.   The control cabinet take controlling software, large screen monitor, kinds of data, report and corresponding printing, be synchronous displayed by remote launching control system, to process fault diagnosis and analyze at remote and long-distance, so as to proved timely and effectively technology support.

9. Take paroline for solvent recovery from vent gas, the vent gas contains less solvent.

10. The layout of workshop is reasonable, elegant and generous.

3. Technical Data  

Model	Capacity(t/d)	Power(kw)	Main application	Mark
YHJ100	80~120	4	Use for extracting oil of various of oilseeds	Especially suitable for the good permeability oilseedssuch as soybean
YHJ150	140~160	5.5
YHJ200	180~220	7.5
YHJ300	280~320	11
YHJ400	380~420	15
YHJ500	480~520	15

4. Photos

5. Packing and Shipping

(1)Packing: Usually in the wooden cases for main machines and carton boxes for small parts.

(2)Delivery:
Usually in 5-45 days after payment, it depends on the model and order quantity. For small packages, we can choose delivery by air(Normal air or courier: DHL, TNT, UPS, FedEx, etc.). For large machines, we can arrange to ship by water( LCL or FCL, bulk cargo or RO/RO), train or truck.

6. Our Factory

7. Certification

8. Customer visiting

9. Installation Site

10. Why Choose FOTMA?
1.For more than a decade, with its excellent production technology and high-quality after-sales service, it has always been recognized and loved by users.
2.Obtained many official promotion appraisals and won many national patents. The technology is continuously updated, the products are mature and reliable, and the technology always leads. 
3.High oil output, clean and pure oil, good market efficiency. Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency. 
4.Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency.
5.FOTMA can provide a full set of technical support and perfect after-sales service, which is the first choice of urban and rural oil mills and small and medium-sized refineries. 

11. Our Service
---One year quality warranty for the machine and spare parts
--- Oversea engineers service for installation
--- Whole-life after-sales service and free consultation
---Customized requirements available
---Technician guide at the site.
---24Hr online service

12. FAQ
Q1:- What's your advantage? Why we choose you?
A:- Above 20 years' experience of designing, manufacturing and exporting of the grain and oil processing machinery. We have the most professional techniques and team and more advantage in price.

Q2:- Can we mix different models and accessories together? 
A:- You may mix different products or models in a single container but we would need to advise you on optimum loading and final capacity of your shipment. 

Q3:- How do I visit you and the factory? 
A:- You are welcomed to visit us and our factory at your convenience. We can pick you up at airport or train station and bring you to our factory . Let us know your schedule in details so we can arrange everything for you. Normally you need 3 days for an adequate visit to our factory. 

Q4:- How can I become a dealer in my area? 
A:- If you are qualified, you may apply for a dealership. We choose reliable partners for a long term business cooperation. 

Q5:- Can I get an exclusive right for your machines in some territories? 
A:- It depends on which country you are in. We have exclusive agents at several countries at this time. Most countries you can sell freely. 

Q6:- After payment, how long will it take to get the machines we order? 
A:- Normally 30-90 days after your payment (15-45 days for manufacturing, 15 - 45 days for delivery and shipment on sea) 

Q7:- How to order the spare parts? 
A:- Some machines will come with some free spare parts. We also advise you purchase some wearing parts with the machines together to stock for urgent replacement, we can send you recommended parts list. 

Q8:- I knew nothing about these machines, what kind of machine I should choose?
A:- Very easy. Let us know your idea about the capacity or budget, you will also be asked some easy questions, then we can recommend you good models according to the information.

Q9:- What is your warranty period?
A:- Our company offer 12 months warranty since goods arrival at destination. If there is any quality problem which caused by material or workmanship fault during the warranty period, please contact us directly and we'll supply free spare parts for replacement.

Q10:- What is the warranty range?
A:- The quality problem which caused by material or workmanship fault will be covered by warranty. The wearing parts and electric device are not included in warranty range. Any troubles and damages that caused by misplacement, misuse, improper operation, poor maintenance and non-compliance with seller's instructions will however be excluded from the guarantee.

Q11:- Does your price include freight?
A:- Our usual price is based on FOB China. If you request CIF price including freight cost, please let us know the discharging port, we will quote freight cost according to the machine model and shipping size

Q12:- If your prices include the installation?
A:- The prices for machines and installation are quoted separately. The price of machines does not include the installation cost.

Q13:- If you supply installation service?
A:- Yes. We can send engineers to guide your local workers to install and debug the machines. The engineers will guide you install the machines, test and commissioning, as well as train your technicians on how to operate, maintain and repair the machines.

Q14:- What is the installation cost?
A:- Here are the charges of installation services might be incurred:
1. Visa fee for engineers. 
2. Traveling cost of round-trip tickets for our engineers from/to your country.
3. Lodging: the local accommodation and also ensure engineers' safety in your country.  
4. Subsidy for engineers.
5. Cost for local workers and Chinese interpreter.

Q15:- How can I run my machines after installation? Who will operate the machines?
A:- You can employ some local people or technician to work with our engineers together during installation. After installation, some of them could be trained as operator or technician to work for you.

Q16:- How can I do if I met problems during running the machines?
A:- We will send English manuals with the machines, we will also train your own technicians. If there is still doubts during operation, you can contact us directly with your questions.

Q17:- What are the prices of your machines?
A:- The prices are different for different models with different configurations. If you want to know more details, please send us messages right now.